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How to Build a Custom Entertainment Center
Joseph Truini 30-Dec-2008 12:28:31 PM
clock
8 to 10 hours
dollar sign
up to $4,000, depending on style and wood species of cabinets chosen
Skill Level: Easy to moderate
Consists primarily of screwing together cabinets, a job that requires careful handling and patience, but no specialized skills or experience
 
That's Entertainment Wood TV Cabinet

Does your living room look like a warehouse for audio/visual equipment? An entertainment center will house your television set, VCR, stereo system and gaming console in one space-saving place. These custom wall units are specifically designed for this electronic gear. They also provide storage for videotapes, compact discs, cassettes, game cartridges and even your old LPs.

On the outside, entertainment centers closely resemble other wall units. Their deep base cabinets have doors or drawers, or both, and are topped with open shelving units. The middle cabinet typically houses a TV, so it's much wider and deeper than the shelving units that flank it.

Inside, however, you'll find a variety of specialized features. For example, rollout shelves provide easy access to individual electronic components, while adjustable drawer dividers neatly store tapes and CDs. Most also feature slide-back doors that allow an unobstructed view of the TV. Here's how to build your own custom unit using stock cabinets.

Tools for This Project

drill

Drill/driver

circular saw

Circular saw or hand saw

hammer

Hammer or pneumatic finish nailer

16-foot tape measure

Tape measure

two-foot level

Level

adjustable clamp

Clamps, for holding together cabinets

flat prybar

Thin pry bar, used to remove existing molding from walls

studfinder

Stud finder, for locating wall studs

Countersink bit

Countersink drill bit, used to bore screw-pilot and countersink holes in face frames

Supplies You Will Need

1. Stock cabinets with matching trim and plywood skins

2. Contact cement, used to adhere prefinished plywood skin to assembled cabinets

3. Paintbrush and paint roller, used to apply contact cement

4. 1 ½-inch finishing nails, for attaching trim to cabinets

5. 2 x 4s, used to build platform

6. 2 ½- and 3-inch drywall screws, for joining together cabinets and assembling platform

7. Wood shims, used to level platform and plumb cabinets

8. 3/4 x 1-inch wood strips, to provide nailing support for crown molding

Installing the toekick of a custom entertainment center with drill

Step by Step

1. Install the toekick

Remove the baseboard molding from the wall where the entertainment center will go. Then install a 3½-inch-high platform (also called a toekick) for the cabinets to sit on. Build the platform out of 2x4s; fasten the parts together with 3-inch drywall screws.

Saw off toekick from main utility cabinet with circle saw

2. Install main utility cabinet

Saw off the toekick from the bottom of the large utility cabinet. Flip the cabinet upside down so its larger compartment is on top for the TV, then set it onto the center of the platform.

Build up the height of the main utlility cabinet with plywood

3. Build height

Next, build up the height of the shelf so its inside surface is flush with the face frame to make sliding in the TV easy: Cut four or five narrow plywood strips and lay them equally spaced across the shelf. Then cut a 3/4-in. plywood panel to fit over the strips.

Installing prefinished skins to custom entertainment center

4. Install prefinished skins

Once you've built up the shelf, cut prefinished plywood skins for the interior surfaces of the compartment. Glue the skins in place with contact cement starting with the one that covers the inside top of the cabinet. Then install the skin along the back, followed by the left- and right-side pieces.

Clamp and join the bookcase to the wall unit with drill

5. Clamp and join units

Clamp a bookcase unit to a wall cabinet and join the two with a pair of 2½-inch screws driven through the face frames. Spread out a blanket or moving pad and lay the assembled unit on its side.

Apply skins to bookcases

6. Apply skins to bookcases

Cut a plywood skin to span across both cabinets and glue it down with contact cement. Repeat this step for the other bookcase.

Join all units of the entertainment center with screwdriver

7. Join all units

Next, place the two assembled bookcase units onto the platform and screw them to the middle TV cabinet. Again, drive the screws through the face frames. Also screw down through the bottom of each base cabinet into the platform below.

stabilize the entertainment center with a drill

8. Stabilize the units

For added stability, and to prevent the cabinets from tipping forward, drive a 3-inch screw through the top-rear of each cabinet into a wall stud. Be sure that each screw is driven into solid wood, not just wallboard or plaster. If necessary, slip shims behind the cabinets to keep them plumb (perfectly vertical).

Install entertainment center hardware with screwdriver

9. Install hardware

Once all the cabinets are securely fastened, install the specialty hardware and decorative trim. Start by screwing the metal tracks that support the rollout shelves into the bottom half of the TV cabinet. Note that the front end of each track is fastened to the edge of the cabinet face frame.

Concealing the platform of the platform of the entertainment center with baseboard molding

10. Conceal platform

Next, conceal the exposed platform around the bottom of the cabinets with baseboard molding, available prefinished from the cabinet manufacturer to match the cabinets.

Finish unit with crown molding

11. Finish unit with crown molding

To install the prefinished crown molding—also available from the manufacturer— first nail 3/4 x 1-inch wood strips to the tops of the cabinets. Then nail the crown molding to the strips with 1½-inch (4d) finishing nails. Finish up by cutting the old baseboard molding to fit along the wall.


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